INCA Hammocks is an operation built from the ground up, standing as a full-fledged manufacturing company today. Our manufacturing process has been perfected over the last 29 years and is now top-notch from stem to stern. Right from the wide variety of our fabrics, colours, and stitching designs to our unique production methods and a dedicated team, your needs will be taken care of, rest assured. We offer an unmatched commitment to quality and a personalized experience second to none.
Fabric Cutting:
Cutting is centralised for all our factories and is handled by our highly-experienced professionals. We have two large size cutting tables with a length of 14 meters. And the “cutting masters”, as we call them, are a big reason for our incredible production capacity. We’re currently able to tackle 16,000 meters of fabric a day!
Yarn Conversion:
All the rope used in our products is manufactured directly by us. We have eight automated machines that help us maintain the INCA standard cords. We currently manufacture ropes in more than 6 colours in polyester and 2 colours in cotton.
Sewing lines:
This sewing section of our company encompasses over 70 trained and qualified tailors that handcraft the final products with a complete finesse. The sewing line produces close to 3000 camping hammocks a day apart from other product styles. The sewing line has an umbrella of machines which include: single needle, double needle, triple needle, bartack, and seam sealing.
Quilting:
The weatherproof hammocks and swings are produced by this division; we have two multi-needle quilting machines that currently help with our operations. We know of no other producer that currently matches their threads with their hammocks or offers 500 stitching designs!
Metal Fabrication:
The metal workshop, also known as our engineering unit, caters and designs customer-specific hammock stands. We can manufacture all types of stands in the industry. We are one of the oldest hammock stand manufacturers and work with the heaviest gauge steel metal there is!
Powder Coating:
We have a completely automated powder coating line that is programmed to match our products and has the capacity to paint as much as 700 Tri-Beam Stands a day! Our head of the paint shop is prepared for all challenges and ready to fulfill the colour needs of every customer.
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